Aicon Scan


X-ray systems for the inspection of food, pharmaceutical products, and packaging

The Scan XR series is Aicon’s core X-ray inspection range for food products, the pharmaceutical sector, and packaging, both for individual packs and for multipacks or grouped packaging. Developed to tackle the challenges of modern production in food, pharmaceutical, and industrial environments, the Scan XR Series provides effective protection against contaminants and quality issues, such as broken or incomplete products, at different points along the production line. With Aicon Scan X-ray inspection systems, manufacturers gain a solution that combines high detection sensitivity, application flexibility and robust production performance. Whether for packed food products, pharmaceutical items, or complex packaging formats, Aicon Scan X-ray systems deliver reliable quality inspection, protect brand reputation, and support regulatory compliance. Thanks to high-speed data processing (up to 10 Gb/s) and high throughput capacity (up to 1,000 ppm in the most powerful models), the Scan XR Series meets the requirements of the most demanding production lines. Each system is equipped with advanced image analysis algorithms and can optionally feature Dual Energy Imaging technology to enhance material discrimination in complex or overlapping products.
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The Main Benefits

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Designed to handle a wide variety of products, formats, and packaging materials, Aicon Scan X-ray inspection systems reach speeds of up to 1,000 ppm and deliver stable inspection performance even on high-throughput lines. The modular architecture makes it easy to integrate the systems into both new installations and existing lines.

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All models in the series are built in stainless steel with a hygienic design and a protection rating up to IP69, ideal for wet environments and frequent wash-down. Continuous self-diagnostics and an inverted inspection logic ensure safe, consistent operation, lowering the risk of errors and simplifying maintenance.

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Aicon Scan X-ray inspection systems are easily configured for different packaging types for food and pharmaceutical products (trays, flow-wraps, pouches, doypacks, and cartons), while maintaining inspection speeds up to 1,000 ppm. With 10 Gb/s processing capability, they deliver sharp images and real-time analysis, even on high-speed lines and in intensive production environments.

Encoding Type

X-ray systems for inspection and quality control: what you need to know

Technical Specifications

  • Range
  • Aicon Scan XR-300
  • Aicon Scan XR-400
  • Aicon Scan XR-500
  • Aicon Scan XR-600
  • Aicon Scan XR-900
Range
Detector resolution 0.4 mm – 0.8 mm – Dual Energy or 0.1 mm photon-counting detector (AICON PCT™)
X-ray generator 35-160 kV / 1.0-8.0 mA, max. 500 W
Number of scan beams 1
Beam direction Vertical
X-ray emission µSv/h, the product complies with EU regulatory requirements
Operating environment Temperature: 0 – 45 °C, humidity: 30 – 85% non-condensing
Cooling method Dry air cooling system
Protection rating IP65 (IP69K optional)
Frame material Bead-blasted stainless steel 1.4301 (AISI 304)
Operating system Windows 10 Enterprise
Software AiSoft
Product program memory 1000
Disk space 500 GB, expandable
Communication interfaces Ethernet card 10/100/1000 Mbps, USB 3.0
Air supply Min. 6 bar for the pneumatic ejectors
Power supply Single phase 230 VAC ±10%, protection 16 A
Aicon Scan XR-300
Performance ≤ 150 m/min
Detection field 300 mm at belt level
Dimensions 1600 mm x 1090 mm x 2230 mm (L x W x H)
Display 17″ TFT LCD touchscreen
Aicon Scan XR-400
Performance ≤ 150 m/min
Detection field 400 mm at belt level
Dimensions 1700 mm x 1235 mm x 2355 mm (L x W x H)
Display 17″ TFT LCD touchscreen
Aicon Scan XR-500
Performance ≤ 150 m/min
Detection field 500 mm at belt level
Dimensions 1800 mm x 1335 mm x 2430 mm (L x W x H)
Display 17″ TFT LCD touchscreen
Aicon Scan XR-600
Performance ≤ 90 m/min
Detection field 600 mm at belt level
Dimensions 1600 mm x 1275 mm x 2560 mm (L x W x H)
Display 17″ TFT LCD touchscreen
Aicon Scan XR-900
Performance ≤ 90 m/min
Detection field 900 mm at belt level
Dimensions 1600 mm x 1600 mm x 2560 mm (L x W x H)
Display 19″ TFT LCD touchscreen

Technology in Action

Accessories

FAQ

Which products can be inspected with inspection systems?
Inspection systems can check packaged and bulk food, beverages, pharmaceutical products, cosmetics, and a wide range of industrial products.

Which contaminants can inspection systems detect?
They can detect metal contaminants, glass, stones, bones, dense plastics, and other foreign bodies.

What is the difference between metal detectors and X-ray systems?
Metal detectors identify metal contaminants, while X-ray systems also detect other foreign bodies and product defects.

Can inspection systems be integrated into existing lines?
Yes, they can be integrated into both new and already operating production lines.

Do inspection systems ensure regulatory compliance?
Yes, they help meet the quality and safety standards required by the industry.

Variants