Aicon Pipe


The X-ray system for the inspection of products pumped through pipelines

The Aicon Pipe system is designed for the X-ray inspection of products pumped through pipelines, such as doughs, creams, sauces, yoghurt, minced meat, condiments or pet food. It is the ideal solution for identifying solid contaminants inside liquid or semi-liquid products, guaranteeing process safety before packaging. Thanks to the use of high-sensitivity sensors and an advanced image processing system, Aicon Pipe makes it possible to detect metals, glass, stones, calcified bone and dense plastics in real time, even in high-flow-rate streams. Inspection takes place directly in the pipeline, without interrupting the product flow. This makes it possible to intercept any contaminants immediately after the mixing or grinding stage, preventing them from reaching the filling systems or damaging downstream equipment. The system can be integrated into lines with pumps, homogenisers and three-way valves, adapting to different pipe diameters and production configurations.
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The Main Benefits

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High-precision detection: the Aicon Pipe X-ray inspection system reliably identifies contaminants of different densities even in complex, viscous or non-homogeneous products

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Hygienic, washable design: made of stainless steel with optional IP69K protection rating, it withstands high-pressure washdowns and guarantees maximum hygiene even in food environments.

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Easy integration: the compact structure and the different versions available (XR25, XR30 and XR40) make it possible to adapt to different flow rates and pipe diameters.

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X-ray systems for inspection and control: what you need to know

Technical Specifications

  • Technical Specifications
  • Aicon Pipe XR-2.5
  • Aicon Pipe XR-3.0
  • Aicon Pipe XR-4.0
Technical Specifications
Detector resolution 0.4 mm – 0.8 mm – Dual Energy or 0.1 mm photon counting detector (AICON PCT™)
X-ray generator 35-160 kV /l.0-8.0 mA, max. 500 W
Number of scanning beams 1
Beam direction Vertical
X-ray emission µSv/h, the product complies with the requirements of EU legislation
Working environment Temperature: O – 45°C, humidity: 30 – 95% non-condensing
Cooling method Water cooling
Protection rating IP65 (optionally IP69K)
Structure material Sandblasted stainless steel 7.4301 (AISI 304)
Display 17″ TFT LCD touchscreen display
Operating system Windows 70 Enterprise
Software AiSoft
Product program memory 71000
Disk space 500 GB, expandable
Communication interfaces 70/700/7000 mbps Ethernet card, USB 3.0
Air requirement Min . 6 bar for the pneumatic rejectors
Dimensions 2163mm x 1022mm x 2277mm (LxWxH)
Power supply Single-phase 230 VAC +/-70%, 76 A protection
Aicon Pipe XR-2.5
Performance 7.0 m3/h
Detection range 2.5″
Aicon Pipe XR-3.0
Performance 8.5 m3/h
Detection range 3.0″
Aicon Pipe XR-4.0
Performance 10 m3/h
Detection range 4.0″

Technology in Action

Accessories

FAQ

Which products can be checked with inspection systems?
Inspection systems can check packaged and bulk foods, beverages, pharmaceutical products, cosmetics and many industrial products.

Which contaminants can inspection systems detect?
They can detect metal contaminants, glass, stones, bone, dense plastics and other foreign bodies.

What is the difference between metal detectors and X-ray systems?
Metal detectors identify metal contaminants, whereas X-ray systems also detect other foreign bodies and product defects.

Can inspection systems be integrated into existing lines?
Yes, they can be integrated into new or already operational production lines.

Do inspection systems guarantee regulatory compliance?
Yes, they help to meet the quality and safety standards required by the industry.

Variants